Mitutoyo Surface Testers | Surftest Surface Roughness Testers

Mitutoyo Surface Testers

The Mitutoyo Surface Tester is a state-of-the-art instrument designed to provide precise and reliable surface analysis for a wide range of applications. Developed by Mitutoyo, a renowned leader in metrology and measurement solutions, this surface tester combines cutting-edge technology, advanced features, and exceptional accuracy to meet the stringent demands of professionals in various industries. Whether you need to assess surface roughness, waviness, or other critical parameters, the Mitutoyo Surface Tester is an invaluable tool for achieving superior results in quality control, research and development, and manufacturing processes.

The Surface Tester is an advanced and highly reliable instrument designed to meet the demanding needs of professionals in various industries. With its cutting-edge technology and precise measurement capabilities, this surface tester allows users to assess the surface characteristics of a wide range of materials with exceptional accuracy and efficiency. Whether you work in manufacturing, research and development, quality control, or any field where surface analysis is crucial, this instrument is an indispensable tool for achieving superior results.

Key Features:

High-Precision Measurements: The Surface Tester utilizes state-of-the-art technology to provide high-precision measurements of surface roughness, waviness, and other vital parameters. Its advanced sensors and algorithms ensure that the data collected is accurate and reliable, enabling users to make informed decisions based on solid information.

Versatile Measurement Modes: This surface tester offers multiple measurement modes to cater to different surface analysis requirements. Users can choose between contact and non-contact methods, depending on the material being evaluated and the desired level of precision. The instrument also provides flexibility in terms of the evaluation area, allowing measurements to be taken on small, localized sections or larger surface areas.

User-Friendly Interface: The Surface Tester features a user-friendly interface, making it easy for both novice and experienced users to operate. The intuitive menu system and graphical display guide users through the measurement process, ensuring accurate readings without the need for extensive training. The instrument also offers customizable settings and user profiles, allowing individual preferences to be saved and easily accessed.

Extensive Data Analysis: In addition to providing precise measurements, this surface tester offers comprehensive data analysis capabilities. It generates detailed surface profiles, graphical representations, and statistical reports, allowing users to gain deeper insights into the surface characteristics of their materials. The instrument also supports data export in various formats, facilitating further analysis and integration with other software tools.

Robust Construction: Built to withstand rigorous industrial environments, the Surface Tester boasts a robust construction that ensures long-term reliability and durability. Its high-quality materials and components are resistant to wear and tear, providing users with a dependable instrument that can withstand repeated use in demanding applications. The instrument is also ergonomically designed for comfortable handling and reduced operator fatigue during prolonged measurements.

Portable and Rechargeable: Designed with portability in mind, this surface tester is compact and lightweight, making it easy to transport and use in various locations. The instrument is powered by a rechargeable battery, eliminating the need for constant connection to a power source. With its extended battery life, users can perform measurements for extended periods without interruption, enhancing productivity and convenience.

Integration Capabilities: The Surface Tester is equipped with integration capabilities, allowing seamless connectivity with other devices and systems. It can be connected to computers, printers, and network systems, enabling efficient data transfer and sharing. The instrument also supports wireless connectivity options, enabling real-time data streaming and remote control, further enhancing productivity and collaboration in modern work environments.

Applications:

The Surface Tester finds applications in a wide range of industries and fields, including:

Manufacturing: Assessing the quality and consistency of manufactured parts, ensuring adherence to surface specifications.

Research and Development: Evaluating surface characteristics to optimize material properties and develop innovative products.

Quality Control: Verifying surface smoothness, texture, and finish of components and products to maintain high-quality standards.

Automotive: Analyzing engine components, pistons, cylinders, and other critical surfaces to ensure optimal performance and reliability.

Aerospace: Assessing the surface integrity of aircraft parts, such as turbine blades, airfoils, and landing gear, for safety and efficiency.

Medical: Examining the surface roughness of implants and medical devices to ensure biocompatibility and patient safety.

Electronics: Analyzing the surface profiles of circuit boards, semiconductor components, and connectors for precise assembly and functionality.

Technical Specifications:

Measurement Parameters: The Surface Tester offers a comprehensive range of measurement parameters, including Ra (arithmetical mean roughness), Rz (mean peak-to-valley height), Rt (total roughness), Rp (maximum peak height), Rv (maximum valley depth), and more. This allows users to obtain a complete characterization of the surface under analysis.

Measurement Range: The instrument provides a wide measurement range to accommodate different surface profiles and materials. It can accurately measure roughness from sub-micron to macro-scale, ensuring versatility in various applications.

Resolution: The Surface Tester offers exceptional resolution capabilities, enabling precise measurements even for highly detailed and intricate surfaces. The instrument can capture fine surface irregularities with accuracy, providing detailed information for analysis and evaluation.

Sampling Length and Evaluation Length: Users can customize the sampling length and evaluation length based on their specific requirements. This flexibility allows for targeted measurements on localized areas or broader surface analysis, depending on the user’s needs.

Measurement Units: The instrument supports multiple measurement units, including micrometers (µm), millimeters (mm), inches (in), and more, catering to different regional and industry-specific standards.

Display and Output: The Surface Tester features a high-resolution color display that presents measurement data and analysis results in a clear and easily readable format. Additionally, the instrument offers various output options, such as USB, Bluetooth, and Wi-Fi, for seamless data transfer and integration with external devices and software platforms.

Calibration: The Surface Tester includes a calibration function to ensure measurement accuracy. It allows users to calibrate the instrument periodically, maintaining the reliability and precision of the measurement results over time.

Accessories: The instrument comes with a comprehensive set of accessories, including standard and specialized probes, stylus tips, calibration standards, carrying cases, and software for advanced data analysis. These accessories enhance the versatility and usability of the Surface Tester, enabling users to adapt the instrument to different measurement scenarios.

Compliance and Standards: The Surface Tester complies with industry standards and specifications, ensuring its suitability for diverse applications. It meets the requirements of international standards organizations, such as ISO (International Organization for Standardization), ASTM (American Society for Testing and Materials), and DIN (Deutsches Institut für Normung), providing users with confidence in the accuracy and reliability of their measurements.

Maintenance and Support: The manufacturer of the Surface Tester provides comprehensive customer support, including technical assistance, software updates, and calibration services. The instrument is designed for ease of maintenance, with user-replaceable components and clear instructions for routine maintenance tasks.

Surface testers are used for a variety of purposes in different industries. Here are some common applications of surface testers:

Quality Control and Inspection: Surface testers are extensively used in quality control and inspection processes to assess the surface characteristics of manufactured parts and components. They help ensure that the surfaces meet specific standards and specifications, such as roughness, waviness, flatness, and texture requirements.

Research and Development: In research and development (R&D) activities, surface testers play a crucial role in evaluating new materials, coatings, and surface treatments. They provide valuable data for optimizing material properties, enhancing product performance, and developing innovative surface technologies.

Manufacturing Process Optimization: Surface testers aid in optimizing manufacturing processes by providing feedback on surface quality and enabling process adjustments. By monitoring and analyzing surface parameters, manufacturers can identify potential issues and make necessary improvements to enhance product quality and production efficiency.

Automotive and Aerospace Industries: In automotive and aerospace industries, surface testers are used to evaluate critical components such as engine parts, pistons, cylinders, turbine blades, and airfoils. They ensure the surfaces meet stringent specifications to guarantee optimal performance, durability, and safety.

Electronics and Semiconductor Industry: Surface testers are essential in the electronics and semiconductor industry for assessing the quality and reliability of printed circuit boards, connectors, and semiconductor components. They help verify the surface smoothness, flatness, and other parameters crucial for proper functionality and assembly.

Medical Devices and Implants: In the medical field, surface testers are used to evaluate the surface characteristics of medical devices, implants, and instruments. This helps ensure the biocompatibility, smoothness, and safety of the surfaces that come into contact with patients.

Material Analysis and Characterization: Surface testers assist in material analysis and characterization, providing researchers and scientists with valuable data on surface properties. This includes studying the roughness, texture, wear, and friction of materials, allowing for a better understanding of material behavior and performance.

Tribology and Friction Studies: Surface testers are utilized in tribology and friction studies to analyze the interaction between surfaces and evaluate frictional properties. This information is crucial for designing lubrication systems, reducing wear, and improving the efficiency of mechanical components.

Coating and Surface Treatment Evaluation: Surface testers play a vital role in evaluating the effectiveness and quality of various coatings and surface treatments. They provide quantitative measurements to assess coating thickness, adhesion, roughness, and other properties, ensuring compliance with industry standards.

Education and Training: Surface testers are valuable tools in educational institutions and training centers for teaching surface analysis principles and techniques. They allow students and professionals to gain hands-on experience in measuring and analyzing surface characteristics.

The Surface Tester is an exceptional instrument that combines cutting-edge technology, precise measurements, and advanced data analysis capabilities to deliver unparalleled surface analysis results. With its user-friendly interface, robust construction, and versatile measurement modes, this instrument is an indispensable tool for professionals in various industries. Whether you need to assess surface roughness, waviness, or other parameters, the Surface Tester provides the accuracy, efficiency, and reliability you need to achieve superior results and maintain high-quality standards in your work.